Fully Automatic Diamond Wire Saw For Cutting Max.300mm
1. The main motor drives the diamond cutting wire to move downward at a constant speed, and the material is fixed on the workbench to ensure stable cutting.
2. The workbench of the Automated Diamond Wire Cutting Saw can be adjusted 360° manually or by program control.
3. The Automated Diamond Wire Cutting Saw adopts a pneumatic tensioning system and uses imported pneumatic components to make the tensioning force more stable and reliable.
4. The PLC program control system and large-size touch screen make the operation simple and fast. Automated Diamond Wire Cutting Saw can be designed with various tooling fixtures according to your needs.
Introduction of cnc diamond wire saw:
STX-1203A cnc diamond wire saw is suitable for cutting materials of different hardness, such as ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials and biomedical materials, etc.
CNC diamond wire saw is mainly used for processing precious materials of larger size, and the cutting size can reach 12".
The STX-1203A fully automatic diamond wire saw has high cutting accuracy and can meet the cutting requirements of most materials.
The STX-1203A CNC diamond wire saw is a continuous cutting diamond wire saw. After setting the cutting program, the sample is continuously fed without manual adjustment, and the sample size after cutting is highly accurate.
The cutting wire of the STX-1203A CNC diamond wire saw adopts a single wire reciprocating motion mode. The usable wire length is long (≤150m), and the service life of the wire is long, which greatly improves the cutting efficiency.
The tension wheel adopts a pneumatic tensioning mode. The air pressure can be adjusted according to the thickness of the wire diameter. When the wire diameter is too thin, it can effectively protect the cutting wire from breaking due to excessive tension. When equipped with a swing mechanism or a rotary swing mechanism, it can cut materials with higher hardness or large samples with higher requirements on the sample surface.
The CNC Automated Diamond Wire Cutting Saw has a wide range of uses. It can cut larger samples as well as small samples. It is exquisitely designed and largely meets the cutting requirements of most samples.
Specifications of Automatic Diamond Wire Saw Machine:
| Product Name | STX-1203A fully automatic diamond wire saw | ||
| Product Model | STX-1203A | ||
| Installation conditions of Automatic Diamond Wire Saw Machine | 1. Temperature and humidity: 10-85%RH (at 25℃ without condensation) Temperature: 0-45℃. 2. There is no strong vibration source and corrosive gas around the equipment. 3. Air source (compressed air): ≥0.6Mp 4. Coolant: required (recommended to use --- cutting oil)5. Power supply: single phase: AC220V 50Hz national standard three-pole socket 10A must have good grounding 6. Workbench: no requirement 7. Ventilation device: no special requirements | ||
| Applications of Automatic Diamond Wire Saw Machine | 1. Ceramic materials: alumina ceramics, zinc oxide ceramics, zirconium oxide ceramics, target ceramics, honeycomb ceramics, semiconductor ceramics, conductive ceramics, non-conductive ceramics, etc.; 2. Crystal materials: graphite, silicon crystals (solar polysilicon, single crystal silicon), sapphire, alumina crystals, infrared glass crystals, alumina crystals, silicon carbide crystals, cesium iodide crystals, etc.; 3. Glass materials: chalcogenide glass, optical glass, quartz glass, infrared glass, glass tubes, etc.; 4. Metal materials: iron, aluminum, copper, titanium alloy, magnesium alloy and other metals and alloys, non-ferrous metals (zinc sulfide, ferrite), etc.; 5. Composite materials: PVC board, carbon fiber composite materials, glass fiber composite materials, etc. 6. Rock materials: precision cutting of natural rocks, jade, meteorites, Pei Cui, agate, etc., precision slicing of various high-value materials; geological light slices, geological thin slices (sedimentary rocks, igneous rocks, metamorphic rocks, ores), etc. slicing. 7. Thermoelectric materials: bismuth telluride, lead telluride, silicon germanium alloy, etc. 8. Infrared optical materials: zinc selenide, zinc sulfide, silicon, germanium and other crystals 9. Biomedical materials: biological plastic specimen slices (human and animal organs, jaw soft and hard tissue joint slices, implant observation, dental crowns and bridges, teeth and other histological specimens); orthopedic soft and hard tissue joint slices (femur, hip joint, vertebral body and other living tissue and hard tissue, bone histological samples with implants, etc.); cardiovascular stent slices, stone slices and other medical tissue slices; ...... Note: Materials with hardness less than diamond wire can be precisely cut. | ||
| Main parameters of CNC Diamond Wire Saw | 1 | Power supply interface | National standard three-pole socket with fuse AC220 50Hz 10A |
| 2 | Total Power | 550W (without air compressor) | |
| 3 | Diamond wire length | ≤150m | |
| 4 | Diamond wire diameter | φ0.25-0.45mm | |
| 5 | Diamond wire tensioning method | Adjustable pneumatic tensioner | |
| 6 | Tensioning pressure adjustment range | 0-1.0MPa | |
| 7 | Spindle cutting rotation method | Reciprocating rotation | |
| 8 | Spindle drive motor | AC frequency conversion + reducer AC220V 300W | |
| 9 | Spindle speed | 8m/s adjustable | |
| 10 | Z-axis worktable effective stroke | ≤300mm（The machine selection is subject to the actual product） | |
| 11 | Y-axis worktable effective stroke | ≤300mm | |
| 12 | Z, Y-axis feed accuracy | 0.01mm | |
| 13 | Rotation angle table | Electric: Horizontal 0-360° | |
| 14 | Y-axis, Z-axis, R-axis drive motor | Precision stepper motor | |
| 15 | Maximum spacing between the inner sides of the two guide wheels | ≥425mm | |
| 16 | Maximum workpiece diameter and length for cutting | Φ300X300mm | |
| 17 | Worktable center load-bearing capacity | ≤20Kg | |
| 18 | Control mode | PLC programmer + 7-inch touch screen | |
| 19 | Parameter display form | Digital | |
| 20 | Safety control device | Winding drum overtravel, wire breakage automatic stop emergency stop switch | |
| 21 | Equipment dimensions (length x width x height) | 1080*900*1820mm | |
| 22 | Net weight | About 312Kg | |
| Note: CNC Diamond Wire Saw adopts domestic standard AC220V 50Hz power supply. The actual power supply is subject to the parameters on the product label. | |||
Standard accessories for CNC Diamond Wire Saw:
S/N | Name | Qty | Picture |
1 | tension wheel | 1 pcs |
|
2 | leading wheel | 2 pcs | |
3 | diamond cutting wire | 2 rolls | |
4 | water pump | 1 pcs |
|
5 | resin bonded ceramics | 2 pcs |
|
6 | wax bar | 4 pcs |
|
Optional accessories for CNC Diamond Wire Saw:
S/N | Name | Functional Type | Picture |
1 | diamond cutting wire (Ø0.125、Ø0.25、Ø0.35、Ø0.42mm) | (functional) |  |
2 | cutting oil | (functional) |  |
3 | STX-1200-YB wire saw rocking mechanism | (functional) |  |
4 | STX-1200-A spindle rocking rotation mechanism | (functional) |  |
5 | MTI series heater | (functional) |  |
6 | mute oilless air compressor | (functional) |  |
7 | DX-100 single crystal direction-finder | (functional) |  |
8 | STX-2500 electric wire installer | (functional) |  |
| 9 | STX-1203 Pitch Angle Stage | (functional) |  |
Automated Diamond Wire Cutting Saw Warranty:
Automated Diamond Wire Cutting Saw products have a limited warranty within one year after sale and lifetime support (excluding parts that have rusted due to improper storage conditions).
Automated Diamond Wire Cutting Saw Services:
Choose our CNC Diamond Wire Saw and enjoy one-stop service from customized design to installation and commissioning. Our high-quality CNC Diamond Wire Saw and professional technical team are committed to solving your cutting problems, improving production efficiency, and making your production line run smoothly. Let us be your reliable partner and help your business succeed.
