Diamond Wire Saw For Cutting Max. 50mm
Brand Shenyang Kejing
Product origin Shenyang, China
Delivery time 10 working days
Supply capacity 50 sets
1. STX-202A Industrial Diamond Wire Saw can be used to cut various materials of different hardness, especially for cutting brittle and easy-to-cleave crystals.
2. Industrial Diamond Wire Saw is easy to operate and has excellent processing quality.
3. Industrial Diamond Wire Saw adopts aluminum profile structure, which is beautiful and light.
Introduction of automatic diamond wire saw:
STX-202A automatic diamond wire saw is designed for material researchers and is used for precision cutting of brittle material samples. Automatic Diamond Wire Saw can slice, cut, and square materials. The rotating turntable can also cut samples at a certain angle. The materials that can be cut by automatic diamond wire saw include ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials. This machine is an automatic diamond wire saw that can perform continuous cutting. After setting the cutting program of diamond wire saw stone cutting, the sample is fed continuously without manual adjustment. The size of the cut sample is highly accurate. The cutting wire adopts a single wire reciprocating motion mode. The length of the usable wire is long, and the service life of the wire is long, which improves the cutting efficiency. The tension wheel adopts a spring tensioning mode. The spring has strong rigidity and large tensioning force. The tensioning force remains unchanged during the cutting process to maintain the tension of the diamond wire. When using portable diamond wire saw for ultra-thin precision cutting, the thickness of the cut slice (within about 1 inch) can reach 0.08mm.
Specifications of diamond wire saw stone cutting:
Product Name | STX-202A Compact Diamond Wire Saw |
Product Model | STX-202A |
Installation conditions of Electric Diamond Wire Saw | 1. Temperature and humidity: 10-85%RH (at 25℃ without condensation) Temperature: 0-45℃.
2. There is no strong vibration source and corrosive gas around the Automatic Diamond Wire Saw.
3. Coolant of diamond wire saw stone cutting: required (cutting oil is recommended)
4. Electricity: single phase: AC220V 50Hz national standard three-pole socket 10A must be well grounded.
5. Air source (compressed air): no requirement.
6. Workbench: 1000X600X700mm recommended bearing weight of more than 80KG (solid cement platform is best).
7. Ventilation device: no special requirements. |
Electric Diamond Wire Saw Parameters | 1. Power supply interface: National standard three-pole socket with insurance AC220 50Hz 10A
2. Total power of Industrial Diamond Wire Saw: 100W
3. Main body structure: aluminum alloy frame
4. Cutting line length: ≤20m
5. Cutting line diameter: ≤0.45mm
6. Cutting line tensioning method: spring mechanical tensioning
7. Spindle cutting rotation method: reciprocating rotation
8. Spindle speed: 2--260rpm adjustable
9. Z axis effective stroke: ≤60mm
10. Y Axis effective stroke: ≤50mm
11. Horizontal/inclined rotation angle of two-dimensional fixture: Manual two-dimensional fixture: horizontal 0-360° inclination ±15°
12. Maximum spacing between the inner sides of the two guide wheels: 95mm
13. Maximum workpiece diameter and length for cutting: Φ50X50mm
14. Sample block size (length × width × height): 80X51X12mm
15. Cutting thickness (depth): effective value ≤50mm
16. Control mode: external independent control box PLC programmer + 4.3-inch touch screen
17. Video monitoring of cutting area: no
Electric diamond wire saw product reviews:
1. The electric diamond wire saw is powered by domestic standard AC220V 50Hz power supply. The actual power supply shall be subject to the parameters on the product label.
2. STX-202A-DC electric diamond wire saw comes with a standard power adapter: IN: AC100-240V 50/60Hz OUT: DC24V 11.67A.
3. Some electric diamond wire saw models support AC110V 50/60Hz product customization. |
Applications of Electric Diamond Wire Saw | 1. Ceramic materials: aluminum oxide ceramics, zinc oxide ceramics, zirconium oxide ceramics, target ceramics, honeycomb ceramics, semiconductor ceramics, conductive ceramics, non-conductive ceramics, etc.; 2. Crystal material: graphite, silicon crystal (solar polysilicon, single crystal silicon), sapphire, aluminum oxide crystal, infrared glass crystal, aluminum oxide crystal, silicon carbide crystal, cesium iodide crystal, etc.; 3. Glass materials: chalcogenide glass, optical glass, quartz glass, infrared glass, glass tube, etc.; 4. Metal materials: iron, aluminum, copper, titanium alloy, magnesium alloy and other metals and alloys, non-ferrous metals (zinc sulfide, ferrite), etc.; 5. Composite materials: PVC board, carbon fiber composite material, glass fiber composite material, etc. 6. Rock material: precision cutting of natural rock, jade, meteorite, jadeite/emerald, agate, etc.; Precise slices of various high-value materials; geological slices, geological slices (sedimentary rocks, magmatic rocks, metamorphic rocks, ore) and other square slices. 7. Thermoelectric materials: bismuth telluride, lead telluride, silicon germanium alloy, etc. 8. Infrared optical materials: zinc selenide, zinc sulfide, silicon, germanium and other crystals 9. Biomedical materials: Bioplasticized specimen slices (human and animal organs, combined sections of soft and hard jaw tissues, implant observation, dental crowns and bridges, teeth and other histological specimens); Orthopedic soft and hard tissue joint sections (femoral, hip, vertebral body and other fresh tissue and hard tissue, bone histological samples with implants, etc.); Cardiovascular and cerebrovascular stent slices, calculi slices and other medical tissue slices; … Note: Precision cutting can be performed for materials with hardness less than diamond wire. |
Specifications of Electric Diamond Wire Saw: | Size: 414mm×500mm×810mm;
Weight: about 40kg
|
Functions and Uses of Electric Diamond Wire Saw | 1. Electric Diamond Wire Saw can cut alumina ceramics, zinc oxide ceramics, zirconium oxide ceramics, target ceramics, honeycomb ceramics, semiconductor ceramics, conductive ceramics, non-conductive ceramics, etc.;
2. Electric Diamond Wire Saw can cut graphite, silicon crystal (solar polysilicon, single crystal silicon), sapphire, aluminum oxide crystal, infrared glass crystal, aluminum oxide crystal, silicon carbide crystal, cesium iodide crystal, etc.;
3. Electric Diamond Wire Saw can cut chalcogenide glass, optical glass, quartz glass, infrared glass, glass tube, etc.;
4. Portable diamond wire saw can cut iron, aluminum, copper, titanium alloy, magnesium alloy and other metals and alloys, non-ferrous metals (zinc sulfide, ferrite), etc.;
5. The portable diamond wire saw can cut PVC boards, carbon fiber composites, glass fiber composites, etc.;
6. Portable diamond wire saw can cut natural rocks, jade, meteorites, emerald/emerald, agate and other precision cutting;
The portable diamond wire saw can cut precision slices of various high-value materials; geological slices, geological thin sections (sedimentary rocks, igneous rocks, metamorphic rocks, ores) and other square slices.;
7. industrial diamond wire saw can process bismuth telluride, lead telluride, silicon-germanium alloy, etc.; 8. Industrial diamond wire saw can process crystals such as zinc selenide, zinc sulfide, silicon, germanium, etc.; 9. Biomedical materials: Bioplastic specimen sections
(human and animal organs, combined sections of soft and hard tissues of the jaw, implant observation, dental crowns and bridges, histological specimens such as teeth);
Combined sections of soft and hard tissues of orthopedics (fresh and hard tissues such as femur, hip joint, vertebral body, bone histological samples with implants, etc.);
Medical tissue sections such as cardiovascular stent sections and stone sections;
...... Note: Materials that are less hard than diamond wire can also be accurately cut by the Portable Diamond Wire Saw. |
Electric Diamond Wire Saw Standard Accessories:
No. | name | qty | picture |
1 | Polyethylene (PE) tension pulley | 2 pcs |  |
2 | Polyethylene (PE) guide wheel | 2 pcs |
|
3 | 2 inch cutting 90° positioning die | 1 set |  |
4 | Diamond Cutting Wire | 3 rolls |  |
5 | Water Pump | 1 pcs |
|
6 | Resin Bonded Ceramics | 2 pcs |
|
7 | Wax Bar | 4 pcs |
|
Optional accessories for diamond wire saw stone cutting:
No. | name | functional type | picture |
1 | Diamond Cutting Wire (Ø0.125、Ø0.25、Ø0.35、Ø0.42mm) | （optional） |  |
2 | Cutting Oil | （optional） |  |
3 | Geological Slice Cutting Fixture | （optional） |  |
4 | Heating Plate | （optional） |  |
5 | Portable Microscope (3R Wireless Digital Microscope) | （optional） |  |
6 | DX-100 Single Crystal Direction-Finder | （optional） |
|
Portable Diamond Wire Saw Warranty:
· One year limited with lifetime support (not including rusted parts due to inadequate storage conditions)
Safety precautions for Portable Diamond Wire Saw:
Wear appropriate personal protective equipment (PPE): including goggles, dust mask, gloves and protective clothing to prevent injuries from dust and debris generated during the cutting process using the Portable Diamond Wire Saw.
Well-ventilated work area: Avoid breathing in particles generated during the cutting process, especially when using the Portable Diamond Wire Saw to cut materials such as stone or glass.
Check the condition of the diamond wire saw stone cutting: Before each use, check the condition of the diamond wire saw to ensure that there are no damaged or severely worn parts.
Secure the workpiece: Make sure the material to be cut is firmly fixed to prevent movement or shaking during the use of the diamond wire saw stone cutting.
Logistics
