Diamond Wire Saw With Outside Cover
Brand Shenyang Kejing
Product origin Shenyang, China
Delivery time 22 working days
Supply capacity 50 sets
1. STX-202B Exterior Shielded Diamond Wire Saw is specially designed for material researchers for precision cutting of brittle material samples.
2. The rotating table of Diamond wire saw with protective chamber can also cut samples at a certain angle.
3. Diamond wire saw with protective chamber is a diamond wire saw that can perform continuous cutting. After setting the cutting program, the sample is fed continuously without manual adjustment. After cutting, the sample size has a high dimensional accuracy within the range of ±10μm.
4. The cutting wire of Diamond wire saw with protective chamber adopts a single-wire reciprocating motion mode, and the life of a single wire change is long, which improves the cutting efficiency. When used for ultra-thin precision cutting, the sample thickness (within about 1 inch) can reach 0.08mm.
Advantages of Diamond Wire Saw with Exterior Guard:
1. Diamond Wire Saw with Exterior Guard is equipped with a protective chamber to avoid contamination by hazardous dust.
2. The digital control panel in the external chamber of Diamond Wire Saw with Exterior Guard is used to control cutting parameters.
3. The digital microscope view on the external panel of Diamond Wire Saw with Exterior Guard allows precise positioning to initialize the first cut.
Exterior Shielded Diamond Wire Saw Specifications:
Product Name | STX-202B Fully Automatic Diamond Wire Saw |
Product Model | STX-202B |
Installation conditions of diamond wire saw with protective chamber | 1. Temperature and humidity: 10-85%RH (at 25℃ without condensation) Temperature: 0-45℃. 2. There is no strong vibration source and corrosive gas around the equipment. 3. Coolant: required (cutting oil is recommended). 4. Power supply: single phase: AC220V 50Hz national standard three-pole socket 10A must have good grounding 5. Air source (compressed air): ≥0.6Mp. 6. Workbench size: recommended 800X700X500mm load-bearing 150KG or more (solid cement table is best) 7. Ventilation device: no special requirements. |
Main parameters of diamond wire saw with protective chamber (Specification) | 1. Power supply interface: National standard three-pole socket with insurance AC220 50Hz 10A 2. Total power: 120W (excluding air compressor) 3. Main body structure: aluminum alloy frame sheet metal closed shell 4. Diamond wire length (m): ≤45m 5. Diamond wire diameter (mm): ≤0.45mm 6. Diamond wire tensioning method: adjustable pneumatic tensioning 7. Spindle cutting rotation method: reciprocating rotation 8. Spindle speed: 2--300r/min adjustable 9. Z-axis effective stroke: ≤60mm 10. Y-axis effective stroke: ≤50mm 11. Two-dimensional fixture horizontal/tilt angle: manual two-dimensional fixture：horizontal 0-360°, tilt angle ±15° 12. Maximum spacing between the inner sides of the two guide wheels: 96mm 13. Maximum workpiece diameter and length for cutting: Φ50X50mm 14. Sample block size (length x width x Height): 80X51X12mm 15. Cutting thickness (depth): effective value ≤50mm 16. Control mode: integrated control PLC programmer + 7-inch touch screen 17. Cutting area video monitoring: 7-inch display |
Dimensions and weight of Diamond wire saw with protective chamber | Dimensions of Diamond Wire Saw with Protective Cover: 730mm (L)×680mm (W)×970mm (H) Net Weight of Diamond Wire Saw with Protective Cover: 130kg
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Function and application of diamond wire saw with protective chamber | 1. Ceramic materials: alumina ceramics, zinc oxide ceramics, zirconium oxide ceramics, target ceramics,honeycomb ceramics, semiconductor ceramics, conductive ceramics, non-conductive ceramics, etc.; 2. Crystal materials: graphite, silicon crystals (solar polycrystalline silicon, single crystal silicon), sapphire,alumina crystals, infrared glass crystals, aluminum oxide crystals, silicon carbide crystals, cesium iodide crystals, etc.; 3. Glass materials: chalcogenide glass, optical glass, quartz glass, infrared glass, glass tubes, etc.; 4. Metal materials: iron, aluminum, copper, titanium alloy, magnesium alloy and other metals and alloys, non-ferrous metals (zinc sulfide, ferrite), etc.; 5. Composite materials: PVC board, carbon fiber composite materials, glass fiber composite materials, etc. 6. Rock materials: natural rocks, jade, meteorites, Pei Cui, agate, etc. precision cutting; Precision slicing of various high-value materials; slicing of geological light slices, geological thin slices (sedimentary rocks, igneous rocks, metamorphic rocks, ores), etc. 7. Thermoelectric materials: bismuth telluride, lead telluride, silicon-germanium alloy, etc. 8. Infrared optical materials: crystals such as zinc selenide, zinc sulfide, silicon, germanium, etc. 9. Biomedical materials: Bioplastic specimen sections (human and animal organs, combined sections of soft and hard tissues of the jaw, implant observation, dental crowns and bridges, histological specimens such as teeth); Combined sections of soft and hard tissues of orthopedics (fresh and hard tissues such as femur, hip joint, vertebral body, bone histological samples with implants, etc.); Medical tissue sections such as cardiovascular stent sections and stone sections; Note: Materials with a hardness less than that of diamond wire can also be accurately cut by our Exterior Shielded Diamond Wire Saw. |
Standard accessories for Exterior Shielded Diamond Wire Saw:
No. | name | qty | picture |
1 | Tension Wheel | 2 pcs |
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2 | Leading Wheel | 2 pcs | |
3 | Cross (Mount) Vise | 1 set | |
4 | Diamond Cutting Wire | 3 rolls | |
5 | Water Pump | 1 pcs | |
6 | Resin Bonded Ceramics | 2 pcs |
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7 | Wax Bar | 4 pcs |
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Optional accessories for Exterior Shielded Diamond Wire Saw:
No. | name | functional type | picture |
1 | Diamond Cutting Wire (Ø0.125, Ø0.25, Ø0.35, Ø0.42mm) | (optional) |
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2 | Cutting Oil | (optional) |
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3 | Geological Slice Cutting Fixture | (optional) | |
4 | Heating Plate | (optional) | |
5 | Portable Microscope (3R Wireless Digital Microscope) | (optional) | |
6 | Mute Oil-less Air Compressor | (optional) | |
7 | DX-100 Single Crystal Direction-Finder | (optional) | |
Operating Instructions for Diamond Wire Saw with Enclosed Exterior:
1. The saw must be used with an appropriate cutting fluid to prevent corrosion of machine parts. We strongly recommend that you use an oil-based coolant or lubricant mixed with water. Do not use tap water directly. If the parts of the Diamond Wire Saw with Enclosed Exterior are rusted, they are not covered by the warranty.
2. Do not over-rinse the sample table, otherwise it may cause rust on the Z-axis stepper motor.
3. Before using the Diamond Wire Saw with Enclosed Exterior product for the first time or before continuing to work for 150 hours, add 10-15 drops of anti-wear hydraulic oil (ISO 32) from the oil can (#19).
A limited amount of grease should be added to the motor shaft regularly (universal grease is sufficient).
4. Never cut any material with the Diamond Wire Saw with Enclosed Exterior without using an appropriate cutting fluid. If you do so, the reel drive mechanism may be severely damaged.
5. In order to cut sticky materials (such as non-ferrous alloys, epoxies, and plastics), you must sharpen the diamond wire frequently. We recommend cutting the sample along with the included dressing stone (stick the sample and dressing stone side by side and cut together, this process will help keep the wire sharp enough for efficient cutting.
6. After each use of the Diamond Wire Saw with Protective Cover, please clean the machine.
Diamond Wire Saw with Protective Cover Product Warranty:
· One year limited with lifetime support (not including rusted parts due to inadequate storage conditions)
About us:
We are particularly focused on the research and development and sales of Exterior Shielded Diamond Wire Saw products. Our Exterior Shielded Diamond Wire Saw products are widely used in many fields, so that each Exterior Shielded Diamond Wire Saw can always maintain the best performance.
