Vacuum Chucks Help To Accurately Process Thin-sheet Samples
Vacuum chucks are an important tool used in the industrial field. The formulation and compliance of operating procedures are essential to ensure work safety and improve work efficiency. Similarly, the maintenance and care of equipment are also very critical.
Vacuum chucks use pneumatic pipes or vacuum devices to extract the air between the suction cup and the sample using the holes on the surface of the suction cup to create a pressure difference between the inside and the outside. This pressure difference allows the thin-sheet sample to fit tightly with the suction cup, achieving strong adsorption and fixation. This design not only improves the safety of operation, but also significantly improves the processing accuracy.
The vacuum chucks can be used in conjunction with the SYJ-400 dicing and cutting machine manufactured by our company, and is particularly suitable for cutting or grooving thin-sheet samples. Under the action of vacuum adsorption, the sample can be firmly fixed on the equipment, effectively preventing cutting errors caused by sample movement. At the same time, vacuum chucks can also be used in conjunction with vacuum spin coaters to provide an ideal fixation solution for thin-sheet samples to be coated, ensuring uniform and stable coating.
Precautions for use:
In order to ensure the best performance of vacuum chucks, buyers need to pay attention to the following points during use:
Clean the suction cup holes regularly: ensure the surface of the suction cup is clean and the holes are unobstructed to avoid dust, debris or other impurities blocking the adsorption effect.
Keep the vacuum pipeline unobstructed: check the pneumatic pipeline regularly to ensure the sealing of the vacuum system is intact. If there is a leak, it should be handled in time to avoid affecting the adsorption effect.
Choose the appropriate sample size: The vacuum suction cup has certain requirements for the size of thin sheet samples. Users should choose a matching suction cup model according to the size of the sample to ensure the stability of adsorption.
Repair and maintenance:
As a high-precision device, daily maintenance of vacuum chucks is very important. It is recommended that buyers regularly check the vacuum seals and pneumatic pipelines of the suction cups to ensure the stable operation of the equipment. If the adsorption force is found to be weakened, the patency of the suction cup holes should be checked in time, and the seals should be replaced in time. For suction cups used for a long time, professional maintenance and calibration are recommended to ensure that the equipment is always in the best working condition.
With independent research and development and high-precision design, vacuum chucks can not only significantly improve the processing efficiency of thin samples, but also ensure the accuracy and stability of process processing. With its excellent performance, vacuum chucks are now widely used in the cutting and coating of crystals, ceramics, metals and other hard materials, and have won the favor of many customers.
Shenyang Kejing will continue to be committed to providing high-quality equipment and solutions to global customers, and welcomes buyers from all walks of life to discuss cooperation.